At Envirolite, we specialize in delivering high-quality foam solutions across all major industries. Whether you need cushioning for delicate electronics, packaging for heavy machinery, or custom foam for creative applications, we offer every type of foam material tailored to your exact needs. Below, we break down the essentials of packaging foam—what it is, what types are available, common use cases, and how custom designs are created.
What Is Packaging Foam?
Packaging foam is designed to cushion and protect products during shipping or storage. It absorbs impact, reduces vibration, and helps prevent movement—ensuring that fragile items arrive intact. Available in a variety of forms, packaging foam can be molded, cut, or shaped to fit virtually any object.
Types of Foam We Offer
Envirolite provides all major types of packaging foam, each engineered for specific protective needs:
Polyurethane Foam (PU): Lightweight, flexible, and ideal for high-impact absorption. Customizable in density and form.
Polystyrene Foam (EPS): Rigid and strong, commonly used for electronics, medical devices, and glassware.
Polyethylene Foam (PE): Water-resistant and chemical-resistant, this flexible foam is ideal for electronics, medical, and automotive applications.
Expanded Polyethylene Foam (EPE): Durable and lightweight with excellent shock absorption; used widely in electronics and medical equipment packaging.
Cross-Linked Polyethylene (XLPE): Closed-cell, durable, and resistant to water, chemicals, and UV exposure—ideal for aerospace and automotive parts.
Industries and Applications
Envirolite serves a wide range of sectors with foam packaging solutions that meet the most demanding requirements.
Electronics: Custom-cut foam keeps sensitive components safe from vibration and impact during transit.
Medical Equipment: Foam ensures secure and sterile handling of diagnostic tools and surgical devices.
Automotive: Protects large, heavy components like transmissions and engine parts during shipping.
Furniture: Prevents scratches, dents, and breakage of furniture and its delicate features.
Aerospace: Provides vibration and impact protection for high-value, sensitive components.
Glassware and Artwork: Prevents chips, cracks, and scratches during transportation.
Retail and E-Commerce: Protects consumer products while elevating presentation and customer satisfaction.
Other Uses for Foam
Beyond packaging, Envirolite foam is used in:
Insulation: Foam sheets provide energy-efficient insulation in construction and HVAC systems.
Soundproofing: Absorbs sound and reduces noise for improved acoustics in studios and buildings.
Sports Equipment Protection: Custom inserts secure bicycles, golf clubs, and other gear during transport.
Costume & Prop Storage: Prevents damage to theatrical props or cosplay gear.
Arts & Crafts: Used in sculpting, jewelry-making, and more due to its versatility and ease of shaping.
Custom Foam Packaging Solutions
Envirolite can design and fabricate custom foam packaging tailored specifically to your product. Here’s how the process works:
Product Assessment: We evaluate the dimensions, weight, and fragility of your product.
Material Selection: We recommend the best foam type based on protection needs and environmental factors.
Prototyping: Using CAD software, we create a 3D model and prototype to test form and function.
Testing: The prototype undergoes drop, vibration, and compression tests to ensure optimal protection.
Refinement: We adjust thickness, layering, or density as needed based on test results.
Production: Once finalized, your custom foam is cut and assembled with precision.
Why Choose Envirolite?
At Envirolite, we combine material expertise with fabrication precision to meet the needs of virtually any industry. From one-time shipments to ongoing production runs, we deliver the foam solutions that keep your goods safe—and your operations efficient.
Need help choosing the right foam? Contact us today to speak with a foam packaging expert at sales@envirolite.com. We’re here to support your project from concept to delivery.