INNOVATION EXCELLENCE
Our Capabilities
Your Foam, Your Vision: Partnering with Precision. At Envirolite, we work closely with our clients to develop innovative solutions. Our engineering team is dedicated to leveraging the latest technologies to ensure consistently reliable products. We aim to foster long-term relationships with both suppliers and customers, delivering products that provide exceptional value in the industry.
Engineered to Deliver
Materials
Our facility currently processes the following:
- Polyester polyurethane
- Polyether polyurethane
- Extruded polyethylene
- Viscoelastic memory foam
- Crosslinked EVA
- Crosslinked PE
- EPS (Expanded Polystyrene)
- Nylon fabric
- PVC vinyl
Foam Fabrication
Foam fabrication is a specialized process that transforms raw foam materials into custom shapes and products for various industries, including packaging, athletics, recreation, marine, construction, automotive, and medical applications. At Envirolite, we utilize advanced cutting, molding, and bonding techniques to create high-quality, lightweight, and durable foam solutions tailored to meet our clients’ unique needs. Our commitment to precision and sustainability ensures that every foam product we manufacture is not only effective but also environmentally responsible. Whether you need safety padding, packaging foam or custom-engineered foam components, we deliver innovative and cost-effective solutions designed for optimal performance.
Our Services Include
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Angle Cutting
Tilt vertical foam band saws are designed to cut flexible foam at angles up to 45 degrees from the vertical.
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Compression Packing
Compression pack and seal machines to allow more efficient pack, ship, and store product configurations.
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Contour Cutting
Horizontal contour cutting capabilities with circulating knives for accuracy and efficiency.
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Convoluting
Convoluting is a specialized process to create an "egg crate" or "peak and valley" texture on foam components.
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Cutting & Sewing
Discover our range of commercial sewing solutions for both small and large projects.
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Die-cutting
Die cutting involves stamping out custom shapes using high tonnage presses to swiftly produce precise, high-volume components.
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Foam Shredding
Foam shredding machines use sharp blades or rotating rollers to break down foam material into smaller pieces, facilitating recycling or disposal processes efficiently.
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Heat Transfer
A heat transfer machine applies heat and pressure to transfer designs from a carrier paper onto a substrate, like fabric or paper, creating durable prints.
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Water Jet Cutting
A water jet cutter uses a high-pressure stream of water to precisely slice through foam materials, offering clean and accurate cuts.
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Horizontal & Vertical Cutting
Horizontal saws move foam material across a stationary blade, while vertical saws move the blade through the foam, both slicing through the material with precision.
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Flame Laminating
Flame laminating foam involves passing foam over a controlled flame, causing the surface to melt slightly, then pressing another material onto it, creating a bonded composite.
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Pillow Packaging
Pillow packing is a packaging method that involves forming a roll of film into a tube, sealing it, or injecting gas into the bag to create a pillow pouch.
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Shrink Packaging
Shrink packaging involves covering a product with shrink film, then applying heat to the film, causing it to shrink tightly around the product, creating a protective and attractive packaging.
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Slitting
A foam slitting machine uses sharp blades or rotating discs to cut large foam rolls into smaller, more manageable widths, facilitating production processes such as packaging or insulation.
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Vacuum Packing
By removing air from the package, vacuum packing helps reduce storage space for shipping and protects from environmental factors such as moisture and pests.
